How T-Shirt Weight Affects Custom Printing

Impact of T-Shirt Weight on Custom Printing


Ounce weight is an important factor that affects the quality of fabric. So how does weight affect your custom t-shirt design? The following will help you in your t-shirt selection when designing a custom t-shirt.


The Importance of T-Shirt Weight


There are many different options available when selecting a t-shirt for a custom design. The selection process can be confusing as to which kind of t-shirt is best for custom printing. The standard t-shirt weight is between 4.5 to 6 ounces. If the fabric weight is less than 4.5 ounces, it is considered a lightweight shirt. Lightweight shirts are popularly used by luxury brands because of their soft and airy feel. They are also popular in warmer climates because of their smooth and comfortable fabric feel. Lastly, they are extensively used by fashion designers where thin and minute printing is required. Typically, lightweight shirts are not used for complex or large imprinting.


If you want a more durable kind of t-shirt, you should consider using a heavyweight t-shirt. Heavyweight t-shirts are typically above 5.0 ounces. These t-shirts are ideal for heavy wear and are excellent for custom designs.


Weight and the Imprinting Process


For best results, t-shirts should have the appropriate weight to withstand the imprinting process. For bulk custom t-shirt orders, like those used for promotional purposes, t-shirt suppliers will help you select the correct kind of t-shirt with the appropriate ounce weight that is suitable for your custom t-shirt design.


If you want to make your own custom designed t-shirt, you can approach a local t-shirt company, or you can use one of many online companies such as:


These companies can also help you choose the most appropriate shirt weight that will best suit your design requirements.


Weight and Cost


When you design your own shirt, another important factor to consider is the cost of the garment. The general rule in the textile industry is the heavier the ounce weight, the higher the cost. But that general rule does not apply to some lightweight fabrics because of the special materials used for texture or the specific handling process that is needed during the imprinting process for lightweight t-shirts.


In addition, the t-shirt ounce weight has an impact on how much the shipping cost will be from the supplier to the decorator. Heavyweight shirts mean heavier boxes or more boxes to be shipped to the decorator. A standard t-shirt will probably weigh around a half a pound with the design on it. Therefore, if a shirt is to be used for promotional purposes or as a uniform, a single shipment could be hundreds of pounds. A solution to this problem is to choose the closest possible supplier near your delivery address or use an online store that offers free shipping.


As the retailer, it is essential to know how much it will cost to ship the finished product to an individual customer. Direct mail shipping can cost hundreds of dollars. For that reason, you should look for the most cost-effective way to deliver the custom shirt to your customers.


T-Shirt Weight and its Marketing Impact


How a shirt looks, including its weight, texture, and feel, creates an impression on how people see a company or even an individual. A low-quality t-shirt can give off an impression that the company is cheap. On the contrary, a comfortable, good-looking t-shirt can provide numerous benefits for the company’s brand image or an individual’s personal image.


Which is the best?


According to studies, older men like heavy cotton t-shirts. Older women prefer lightweight shirts. And the younger generation prefers lightweight shirts. Most high-end brands sell more lightweights than heavyweight t-shirts.


Ultimately, the t-shirt weight selection depends on the purpose of its use. If you’re going to wear it as a uniform, especially for heavy use jobs, you will need a heavier weight that will be able to withstand wear and tear. If you are an athlete, you will require something that feels comfortable (lightweight) and will protect you from moisture.


Choosing the best t-shirt weight is all about your own preference. Assess the pros and cons to determine which one will suit your needs for your custom t-shirt design.

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